Coupling (Shaft Coupling )

Coupling (shaft coupling) is a mechanical element used to connect a drive shaft and a driven shaft to transmit the motor's power to a device.

Couplings also play various roles in the connection between the drive and driven shafts, such as absorbing shaft misalignment (mounting error), softening motor vibration, suppressing heat transfer from the motor to the equipment, and preventing motor or equipment failure by damaging the coupling in the event of some problem.

What is a coupling (shaft coupling)?

・It is a part for connecting the shaft (driving unit side) and the shaft (driven unit side).

Coupling is used to connect the drive shaft (e.g. motor) to the driven machine such as a pump opposed. It is also called a shaft coupling.

Product photo

Role of coupling (shaft coupling)

Roles ①:Transmits rotational force (torque) to the opposit shaft.

Structural drawing

Roles ②:Absorbs mounting misalignment.

Structural drawing

Coupling products list

ECHT-FLEX Coupling (Disk Couplings ):Flexibility, high rigidity, lubrication-free

Disk Coupling generates axial force on a bolt by tightening a U-nut and transmits torque by frictional force between hub, washer and disk.
No service life caused by wear with no sliding parts, and designs below fatigue limit, so can be used for a long period of time.

No backlash with friction transmission, high torsional rigidity, and lube-free operation makes it ideal for coupling servo motors, stepping motors, etc.

Tsubaki Disk Coupling, Echt-Flex Coupling uses discs with an optimal shape through finite element analysis, reliably transmits torque while smoothly absorbing misalignment.

Lineup includes NER series with original center unit structure that eliminates troublesome disc assembly at the worksite, NES series for small precision applications, general-purpose NEF series with its extensive line-up, and NEH series with large capacity.

  • The discs are not consumable parts.
    If the disc is damaged, there may be some trouble such as overload, excessive mounting error (misalignment), etc.
    The disc coupling has no wear life because of friction transmission. NER series with built-in discs that are easy to assemble should be considered.
  • Normally, consider the spacer type.
    The single type cannot absorb eccentricity (parallel misalignment).
Spacer type Spacer type Two disks are embedded in this coupling, allowing for absorption of misalignment from any direction including angular and parallel misalignment, and axial displacement. Suitable for a wide range of applications.
Single hub Single hub With a single disk, absorbs angle misalignment and axial displacement. As this type cannot absorb parallel misalignment, it is appropriate for applications where precise centering is available, such as for NC machine tools.
※For general centering, use the spacer type.

ECHT-FLEX NER Series

Model No.  NER□□W~

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Original center unit structure that is easy to install, and realizes a compact and large transmission capacity.

  • ・High kW ratings :
    New disc style coupling provides substantially higher torque than with conventional series.
  • ・Superior handleability :
    Original center unit structure that combines the discs and spacer eliminates troublesome disc assembly at the worksite. Just attach or remove bolts to attach or remove the center unit.
  • ・Can be used with large shaft bore diameters :
    The center unit allows for larger maximum bore diameters than with conventional series.
  • ・Non-backlash, no lubrication, and long life :
    Ideal for equipment that positions with a servomotor as the coupling has no backlash and a high torsional stiffness.
    No need for lubrication as there are no sliding areas.
  • ・Wide variety of options available :
    A wide variety of combinations are available, including coupling types by Power Locks, flange mounted types, and others.
capacity

For medium and large capacity

Applicable shaft diameter

Φ25mm~Φ145mm

Torque range

590~8500N・m

Long spacer

Provided
Maximum :Distance between the hub faces 6000mm

others

Compatible with CFRP long spacers
Compatible with Electrically insulated specifications

ECHT-FLEX NES Series

Model No.  NES□□W/S~

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The small disk coupling with the hub and spacer made of extra super duralumin.

  • ・Low moment of inertia :
    Provides low inertia moment by employing light-weight and high-strength extra super duralumin for the hub and spacer.
  • ・High torsional stiffness :
    The straight hub features high torsional stiffness and excellent responsiveness for servomotor drives. Most suitable for precise control.
  • ・Extensive Lineup :
    Can meet the wide variety of needs with 56 combinations of low inertia and straight hubs, supporting 3252 patterns of different shaft bore diameters.
  • ・Non-backlash :
    Perfect for high-precision positioning operation.
  • ・High torque, secure shaft coupling force :
    The unique clamp geometry provides increased clamping force on shafts.
  • ・Easy mounting :
    Both sides of the hub are centered with a special jig, and are assembled to ensure concentricity.
    Can be connected with the shaft by simply tightening one clamp bolt on each side.
capacity

For small capacity

Applicable shaft diameter

Φ4mm~Φ50mm

Torque range

0.7~300N・m

Long spacer

None

Hub type / combination

Straight hub x Straight hub
Low inertia hub x low inertia hub
Straight hub x Low inertia hub

ECHT-FLEX NEF Series

Model No.  NEF□□W/S~

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With a versatile disc coupling boasts an extensive lineup, the shaft coupling method can be selected according to the application.

  • ・Long life without lubrication :
    No sliding parts allow for long-time use without lubrication.
  • ・High Torsional Stiffness :
    Achieve high torsional stiffness and excellent flexibility.
  • ・Environmentally Resistant Type :
    The electroless nickel-plated type and the stainless steel type can be made upon request.
  • ・Shaft coupling method :
    Please refer to the product page for details such as features and proper use.
    Tapered lock coupling, clamp coupling, key coupling, power lock coupling
  • ・Long spacer type is also available. :
    Combined with miter gearboxes, fit for line shaft drives.
    Long Spacer Type Couplings in Stock.
capacity

For medium capacity

Applicable shaft diameter

Φ9mm~Φ130mm

Torque range

19.6~6860N・m

Long spacer

Provided
Maximum :Distance between the hub faces 6000mm

others

Compatible with CFRP long spacers
Compatible with Electrically insulated specifications

ECHT-FLEX NEH Series

Model No.  NEH□□W/U~

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This large-size series can be used up to 176,000N・m{18,000kgf・m}.

  • ・Large-size, spacer type couplings.
  • ・In addition to the standard hub (N hub), an adapter hub (A hub) that can have larger shaft bore diameter, and a unit spacer hub (U hub) that allows the spacer unit to be removed and assembled without disassembling the disc coupling unit, are also available.
  • ・Gear coupling replacement type can also be manufactured to replace gear couplings.
  • ・Long spacer type can be manufactured upon request.
  • ・It is also possible to manufacture electrically insulated type using split spacers and insulating bolt sets.
  • ・If you like to coupling other than the key, please contact us.
capacity

For large capacity

Applicable shaft diameter

Φ72mm~Φ289mm

Torque range

8820~176000N・m

Long spacer

Provided
Maximum :Distance between the hub faces 6000mm

others

Compatible with Electrically insulated specifications